Choosing the Right Rail System for Optimal Door Performance

When selecting an industrial door, many focus on the door itself. Questions about size, insulation, or material are top of mind. But there’s one component that is just as crucial: the rail system.

A rail system ensures the smooth efficient movement. The rail system will directly affect the door performance, longevity, and ease of use. Without a well-matched rail system and guide rail, even the best industrial door may underperform.

How the Right Rail System Enhances Door Performance

The rail system is the backbone of any industrial door. The rail is responsible for bearing the weight of the door and ensuring smooth, reliable operation. Apply it on frequent-used doors for a busy warehouse or a temperature-controlled cold storage room. The right rail system can mean the difference between one that functions flawlessly and one that causes frustration.

At Gaspack, we pride ourselves on delivering high-quality rail systems with a competitive price/quality ratio. We provide a fair price for a product designed to stand the test of time.

Our systems are simple in design—with as few parts as possible for hand-operated systems. They are are lightweight and featuring anodized aluminum finishing caps. This simplicity translates to easier installation and long-term durability, with little to no maintenance required over the years.

Key Factors to Consider When Choosing the Best Rail System? 

Choosing the right rail system involves more than just matching it to the type of door. Several factors come into play: 

  1. Size & Weight: The number one factor is always the weight. Whether it’s a single door leaf or a set, you need a rail system that can handle the load. Our rail systems handle door weights up to 400kg. No door leaf is too high or wide for our system as long as the weight is within range.
  2. Environmental Conditions: from cold storage facilities to food processing plants, different environments place different demands on your rail system. In hygiene-sensitive sectors like slaughterhouses or fish processing, constant cleaning is necessary. Our FlexTrack rail system is ideal for these environments. Made of stainless steel, it stands out for its durability and hygiene compliance. It is durable, corrosion-resistant, and designed to maintain hygiene standards while withstanding heavy use.
  3. Manual vs. Electric : Some building developers initially opt for manual doors to save on costs, but with automated doors, you can ultimately gain more benefits, such as ease of use and improved traffic flow. Here’s the beauty of our systems—you can easily upgrade to electric operation later. The rails stay in place, and the only adjustment needed is switching the hood to accommodate the motor. A comprehensive solution offering both flexibility and future-proofing.
  4. Maintenance Needs: Our rail systems are designed to be as low-maintenance as possible. With no external damage, these rails can last for decades—making service parts unnecessary. If you want reliability, you’re in the right place.
  5. Space Constraints: In environments where space is limited, our rail systems offer a compact solution without compromising on functionality. Installation is straightforward and fast, saving valuable time for both the customer and the end user. And in the end you can always reach our support team.

Which Railsystem is Right for You?

At Gaspack, we offer a range of high-quality rail systems designed to meet the needs of various industries. Here’s a closer look at the systems we provide:

  • SRA150: Ideal for smaller doors with high-traffic and light door weight. The SRA150 is all about efficiency and ease of use. Perfect for environments where simplicity and reliability are key. 
  • SRA250: Versatile and built for medium-weight doors, the SRA250 offers a balance of durability and smooth operation. The go-to for a wide range of industries. 
  • SRA400: Need something tougher? This heavy-duty rail system is perfect for larger, more demanding doors. Including those used in large storage facilities or environments with extreme conditions. The SRA400 can handle substantial weight and daily wear, making it a reliable choice for intensive industrial use.
  • FlexTrack: FlexTrack is our most innovative rail system, offering flexibility and adaptability for custom door designs. It’s ideal for industrial sectors where space constraints and unique door dimensions require a tailored solution. FlexTrack’s stainless steel construction ensures longevity and hygiene compliance. Perfect for environments requiring regular cleaning, such as food processing plants. 

Choose a Rail System That Works 

Selecting the right rail system is essential for the overall performance of your industrial door. When choosing your system, think beyond the door itself. Consider the weight, the environment, how often it’ll be used, and whether you might want to upgrade from manual to electric in the future. Combine simplicity with high quality, easy installation, minimal maintenance, and competitive pricing for all our rail systems. 

Ready to Upgrade Your Industrial Doors? 

Ready to enhance your industrial doors with a robust rail system? Get in touch with our team today and discover how we can help you choose the perfect rail system for your industrial door. 

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